Production stages
The manufacturing steps for our three product families; designs differ within each family.
Step-by-Step Production Stages
Manufacturing flow from raw polymer formulation to final inspection and carton dispatch
PVC Soles
Prepare and thoroughly mix the material, load it into the machine, pour it into moulds, remove the soles, trim excess material, then bag them.
Raw Material Formulation
PVC polymers and additives are mixed to exact ratios ensuring flexibility and wear resistance.
Machine Feeding & Mould Pouring
Material is injected into precision moulds under monitored thermal conditions.
De-moulding & Flash Trimming
Soles are ejected from moulds and trimmed cleanly of any residual flash.
Bagging & Wholesale Staging
Finished soles are bagged, batch-labelled, and staged for dispatch to shoe manufacturers.
Polyurethane Soles
Prepare and thoroughly mix the material, load it into the machine, pour it into moulds, remove the soles and trim excess material, then spray and bag them.
Chemical Formulation & Density Setup
Polyol and isocyanate components are blended for ultra-lightweight shock absorption.
Precision Mould Injection
The reactive compound is poured into temperature-controlled mould stations.
De-moulding & Trimming
Soles cure rapidly, are carefully removed, and trimmed to refined contours.
Surface Spray & Color Coating
Soles enter the dedicated spray line for durable colour and protective surface finish.
Bagging & Logistics Batching
Each batch is verified for finish consistency, packaged in protective bags, and boxed.
Injection-moulded slippers
Cut the leather for the selected model, assemble the upper (fondi), fit it to the machine, inject the material into the moulds, trim excess material, then pack the slippers.
Pattern Cutting of Upper Leather
Selected leather or synthetic material is precision cut to model specifications.
Upper (Fondi) Assembly & Stitching
Upper sections are stitched, lined, and shaped to form the pre-assembled fondi.
Machine Mounting & Direct Injection
Fondi is fitted onto machine lasts; sole material is injected directly, fusing upper and sole.
Flash Trimming & Quality Check
Post-cooling trim removes edge flash, followed by seam and bond strength verification.
Carton Boxing & Wholesale Staging
Slippers are paired, boxed into cartons, and prepared for commercial dispatch.